Catch the defect before it leaves the floor.
Run line inspections, log non-conformances and close them out with a tamper-proof audit trail — paperless, offline, and audit-ready for ISO 9001.
Run the check on every shift, not just on paper.
Build a reusable inspection checklist once and run it at every station, batch and shift. Pass/fail with a tap, capture the fault with a photo, and mark the checks that are hold points — a fail raises the issue for you, linked to the check that caught it.
- Reusable line inspection checklistsBuild the check once and run it on every shift, batch and station. Pass/fail with a tap, no clipboards.
- Photo evidence on the floorCapture the fault with a photo against the station, and dictate the description instead of typing it in gloves — even on a tablet with no signal in the plant.
- Hold points that stop the lineMark any check as a hold point and the job waits on it. Nothing moves on because someone was in a hurry.
- Attributable sign-offSign-off is a status only the right role can set, stamped with who set it and when. The line can never sign off its own rework.
- A fail raises the issue for youTick fail and the issue already exists, linked to the check that caught it — and it flips back to pass when that issue closes.
- Exports the customer will acceptFifteen reports across PDF, Excel and CSV, filtered to the station, batch window or status you need.
- Pre-starts for the plant on the floorForklifts, compressors and EWPs sit in the plant register with their service dates, their operators’ tickets and a daily pre-start. A No notifies the managers before the shift leans on it.
Every NCR, from the floor to close-out.
Anyone on the floor can raise a non-conformance with a photo and description. It is issued to a named person with a due date, disputed openly if they disagree, and closed only by someone allowed to close it — with the rework photo attached. If your question is how to run that digitally across a whole plant, we answered it step by step: how do you track non-conformities digitally in a factory?
- One-tap non-conformance captureAnyone on the floor can raise an NCR with a photo and description. No waiting for the quality office.
- A lifecycle, not a status fieldOpen, assigned, pending, fixed, completed, ready to inspect, closed — and each move is gated on the role allowed to make it.
- Assign and auto-chaseRoute the NCR to the right person and let workflow rules chase overdue actions automatically.
- Disagreement on the recordA supplier or line lead who disputes a call says so in the record. The dispute is a state, not an argument in someone’s inbox.
- Tamper-evident audit trailEvery status change is logged and attributed — defensible for ISO 9001 audits and customer claims.
- Scope containment fastFilter by station, location, type, priority, date range or who it is issued to, and see the match count before you export.
What the surveillance auditor asks for, and where it is
Clause 8.7 wants documented information on every nonconforming output; clause 10.2 wants evidence of the nonconformity, the action, and the result. Most NCR software answers that with a form. IssuesId answers it with the record the floor already kept, so nothing is written twice and the audit is an export rather than a fortnight. Six things they ask for, and the line on the record that answers each.
Non-conformances with an owner, a reviewer and a trail
A non-conformance is caught at the station, issued to an owner, corrected, verified and closed, on the register described above. Type and Classification mark the ones your quality plan says need management review, so the review list is a filter rather than a second system. The operator who found it cannot close it, the fitter cannot verify their own rework, and a disputed record waits for a supervisor to decide, with the decision kept on the trail.
The closing response can come from a saved template, so every concession is worded the same way, and every step carries a name, a role and a time that exports as the evidence an ISO 9001 auditor asks for. For the step-by-step across a whole plant, see how do you track non-conformities digitally in a factory? If the log is still a spreadsheet, start from the free NCR template.
- 1OpenCaught at the station
- 2AssignedOwner and due date
- 3FixedRework done, photo on
- 4Ready to inspectHanded to quality
- 5ClosedVerified and stamped
Questions plants ask first
Ready to make quality a tap, not a clipboard?
Inspections, non-conformances and corrective actions in one place — offline-capable, audit-logged, and ready for your next ISO surveillance. No extra seats for line operators. The work instruction a check runs against lives in the document register, every revision kept, and each document shows who was sent which revision and whether they acknowledged it. The forklifts get their pre-starts from the plant register. Workflow rules route each one automatically, the report catalogue covers what an auditor asks for, and if a warehouse sits next to the line, the same loop works there too. For chasing what a line check raised across several plants, read how do you track overdue inspection items across a large site?